CT Scanning for Porosity and Inclusion Analysis

If your parts have high level of porosity or inclusions, they may not work the way they should. At MicronPA, we perform porosity analysis CT scan services when you need a material composition analysis to confirm uniformity.

pores in a porosity analysis

Pores & porosity – Pores describe spherical gas inclusions caused by the gasification of e.g. release agents or inadequate die venting.

What Is an Extended Porosity/Inclusion Analysis?

Porosity and inclusion analysis uses CT scanning to conduct internal defect detection, a nondestructive method that examines part structure to identify air bubbles, foreign materials, and atypical density. Porosity and inclusion analysis examines the internal part structure with nondestructive testing. Porosity refers to air bubbles or gaps in the material, while an inclusion is any foreign material or area of atypical density within the component.

A high percentage of porosity is unwanted regardless of the nature of the part, as excess air bubbles and insufficient density can compromise a part’s integrity and cause performance issues such as premature part failure or leakage.

This analysis is ideal for plastic and cast parts because these processes have a higher risk of inconsistent densities than other types. This analysis is particularly valuable as a casting porosity inspection and for CT scanning for casting defects, where density inconsistencies are common.

In industries like aerospace and automotive, manufacturers can ensure that products meet requirements for material consistency by using a porosity analysis.

inspection of part poresWhat Are the Benefits of this Analysis?

Porosity analysis with MicronPA offers numerous benefits for your manufacturing processes. These advantages include:

  • Nondestructive: Our nondestructive porosity testing uses CT to pinpoint the location and size of internal defects, including porosity, cracks, and pore size distribution.
  • Quantifiable:Our measures can include a percentage of porosity, pore coordinates and pore size.’ → ‘Our measures include a percentage of porosity, pore coordinates, pore size distribution analysis and void detection via CT scanning.
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Industries That Rely on Inspection for Internal Part Integrity

A porosity and inclusion analysis serves various industries, including:

Automotive Manufacturers

Companies in the automotive industry require inspections for internal part integrity to ensure the quality and safety of critical components, such as engine parts, transmission components and chassis structures.

Aerospace and Defense Contractors

Businesses in the aerospace and defense sectors need to inspect internal part integrity for components like aircraft engines, landing gear, avionics systems and missile components to meet stringent safety and performance standards.

Medical Device Manufacturers

Companies producing medical devices and equipment require inspections for internal part integrity to ensure the reliability and functionality of implants, surgical instruments, diagnostic tools and other medical products.

Electronics Manufacturers

Businesses manufacturing electronic devices rely on inspections for internal part integrity to verify the quality and reliability of components like circuit boards, connectors and integrated circuits.

The Oil and Gas Industry

Companies in the oil and gas sector need inspections for internal part integrity for critical equipment, including pipelines, valves, pressure vessels and drilling tools, to prevent leaks and failures and ensure operational safety.

Power Generation Companies

Businesses involved in power generation utilize inspections for internal part integrity for turbines, generators, transformers, and other equipment to maintain efficiency, reliability and safety in power plants.

Heavy Machinery Manufacturers

Companies producing heavy machinery and equipment require inspections for internal part integrity to ensure the durability and performance of components like gears, bearings, hydraulic systems and structural elements.

Metal fabrication Shops

Businesses involved in metal fabrication need inspections for internal part integrity to assess weld quality, material properties and the structural soundness of fabricated components used in various industries.

Plastics Manufacturing Industry

Companies manufacturing plastic products may require inspections for internal part integrity to evaluate the strength, uniformity and quality of molded or extruded parts used in diverse applications.

Porosity analysis of a light metal component

Looking for an Expert in Part Integrity Inspection?

Professionals in product development rely on part integrity inspections to evaluate prototypes, assess design changes and ensure product performance. Additionally, other professionals across various sectors utilize porosity testing to verify compliance with specifications, detect defects and maintain quality standards. The tests also help to assess the structural soundness and material properties of components for enhanced integrity management.

  • Quality control managers
  • Engineering managers
  • Manufacturing engineers
  • Product development managers
  • Quality assurance engineers
  • Operations managers
  • Materials engineers
  • Compliance officers
  • Procurement managers

When looking for an experienced vendor to support your inspection needs, turn to the experts at Micron. We’re seasoned professionals supporting engineers and managers with Porosity and Inclusion analyses.

Why Work With MicronPA?

At MicronPA, we strive to understand your unique business and manufacturing needs. When you work in precision industries, inspection services are critical to your accuracy, and we offer a range of capabilities to accommodate your requirements. While we provide product scans for porosity and voids, we also use other CT scan services to support your manufacturing.

While you can consider us your single source for inspection needs, we also understand the value of your time. With our expert technicians, advanced equipment and fast turnaround times, we ensure you get results as soon as you need them. Our services enable you to identify and act on potential areas of improvement while keeping up with your scheduling requirements.

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Contact Us for a Porosity Analysis

MicronPA operates out of an accredited and certified laboratory in York, and we provide our services to operations throughout Pennsylvania and beyond. We have over 30 years of experience in this industry, and we aim to meet your inspection needs whenever they arise.

Get a free quote for porosity analysis CT scan services today, or contact us to learn more about our capabilities and services.